{"id":488,"date":"2009-05-18T10:13:37","date_gmt":"2009-05-18T18:13:37","guid":{"rendered":"https:\/\/demonrally.com\/blog\/?p=488"},"modified":"2014-01-19T17:51:07","modified_gmt":"2014-01-20T01:51:07","slug":"488","status":"publish","type":"post","link":"https:\/\/demonrally.com\/blog\/?p=488","title":{"rendered":"Continued Progress"},"content":{"rendered":"<p>Got some more work done this weekend&#8230;Brendon was busy wiring away while Don and I worked on setting up the 034 Crank Trigger Setup, had to swap over the coolant hardline to the Golf\/Jetta style one instead of the rabbit one.<\/p>\n\t<div class=\"ngg-gallery-singlepic-image ngg-center\" style=\"max-width: 240px\">\n\t\t\t\t<a href=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/DSC_0308.jpg\"\n\t\t\ttitle=\"Brendon hard at work on wiring.\"\n\t\t\tdata-src=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/DSC_0308.jpg\"\n\t\t\tdata-thumbnail=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/thumbs\/thumbs_DSC_0308.jpg\"\n\t\t\tdata-image-id=\"549\"\n\t\t\tdata-title=\"More wiring?\"\n\t\t\tdata-description=\"Brendon hard at work on wiring.\"\n\t\t\ttarget='_self'\n\t\t\tclass='thickbox' rel='0d1e9b47020de32fe55d180d8cd1624c'>\n\t\t\t<img class=\"ngg-singlepic\"\n\t\t\t\tsrc=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/cache\/DSC_0308.jpg-nggid03549-ngg0dyn-240x0x100-00f0w010c010r110f110r010t010.jpg\"\n\t\t\t\talt=\"More wiring?\"\n\t\t\t\ttitle=\"More wiring?\"\n\t\t\t\t\t\t\t\t\twidth=\"240\" \t\t\t\t\t\t\t\/>\n\t\t<\/a>\n\t\t\t<\/div>\n\t\t\n<p>I started installing Stack Dash sensors on the oil filter flange, but I guess I got too excited and ruined a $50 temperature sesnor along with the filter flange&#8230;luckily I had a spare filter flange&#8230;.down goes another $50 along with an hour or so of my time without making any progress.<\/p>\n<p>Brendan brought over his label maker and I was able to start labeling the plethora of switches, its nice to see everything start to come together&#8230;doing a little finish work goes along way towards motivation.<\/p>\n<p>It looks like we&#8217;ll be able to drill and tap the factory aluminum coolant pipe on the driver&#8217;s side of the head for the Stack Dash water temp sensor, hopefully we can get that done next weekend when the tap comes in.<\/p>\n<p>Don put the car back up on stands and I started with the exhaust.  The Techtonics race header is awesome, just a little tight under the shifter for our application.  Cascade Autosport changed the original exhaust configuration to a passenger side exit with a Magnaflow muffler out back and the cat up front.  Well I stole that cat for my daily driver and I wanted to change out mufflers and the cat for something a bit more race specific anyways.<\/p>\n<p>I snagged a Dynomax Bullet Race muffler.  It&#8217;s compact design allows for an install just past the header, with a bit of shielding it will be tight and protected from the debris kicked up.  I snagged a metal core catalytic converter and we will end up running that at the back of the exhaust system, using the cat as a tail pipe.  After mocking almost everything up (I need to snag just a couple more feet of 2.25&#8243; pipe), it&#8217;ll be a great fit, tucked up right against the body shell.  We&#8217;ll add protection to the bottom of the exhaust system.    I used some small scraps of 1\/2&#8243; particle board to keep good clearances.  The exhaust is so tight in the back of the car that I had to bore a hole in the rear valance on the passenger side for the exhaust to come straight out.  The straight through design with very few bends should give us a nice performance gain when its all said and done&#8230;hopefully the car will be quiet enough to pass Tech.<\/p>\n\t<div class=\"ngg-gallery-singlepic-image ngg-center\" style=\"max-width: 320px\">\n\t\t\t\t<a href=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/DSC_0070.jpg\"\n\t\t\ttitle=\"Techtonics header.\"\n\t\t\tdata-src=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/DSC_0070.jpg\"\n\t\t\tdata-thumbnail=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/thumbs\/thumbs_DSC_0070.jpg\"\n\t\t\tdata-image-id=\"533\"\n\t\t\tdata-title=\"Exhaust.\"\n\t\t\tdata-description=\"Techtonics header.\"\n\t\t\ttarget='_self'\n\t\t\tclass='thickbox' rel='22bb9bab063bace6a8315ecdc9475600'>\n\t\t\t<img class=\"ngg-singlepic\"\n\t\t\t\tsrc=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/cache\/DSC_0070.jpg-nggid03533-ngg0dyn-320x0x100-00f0w010c010r110f110r010t010.jpg\"\n\t\t\t\talt=\"Exhaust.\"\n\t\t\t\ttitle=\"Exhaust.\"\n\t\t\t\t\t\t\t\t\twidth=\"320\" \t\t\t\t\t\t\t\/>\n\t\t<\/a>\n\t\t\t<\/div>\n\t\t\n<p>The center carbon switch panel mounts got fabbed up, I used nutserts as it should be a low stress environment and trying to reach a nut in that location would be a huge PITA.  I also was able to mount the Relay Panel inside the center console, I need to add a rear support bracket, but it looks great, a couple more center console mounts, some trimming and addition of carbon panels and it will look great.<\/p>\n\t<div class=\"ngg-gallery-singlepic-image ngg-center\" style=\"max-width: 320px\">\n\t\t\t\t<a href=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/DSC_0042.jpg\"\n\t\t\ttitle=\"Wiring diagrams, seat, and co-driver switch panel.\"\n\t\t\tdata-src=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/DSC_0042.jpg\"\n\t\t\tdata-thumbnail=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/thumbs\/thumbs_DSC_0042.jpg\"\n\t\t\tdata-image-id=\"522\"\n\t\t\tdata-title=\"Nice carbon.\"\n\t\t\tdata-description=\"Wiring diagrams, seat, and co-driver switch panel.\"\n\t\t\ttarget='_self'\n\t\t\tclass='thickbox' rel='f4cd43b9eff73b9bd45e9958b444cd51'>\n\t\t\t<img class=\"ngg-singlepic\"\n\t\t\t\tsrc=\"https:\/\/demonrally.com\/blog\/wp-content\/gallery\/demonrally-golf\/cache\/DSC_0042.jpg-nggid03522-ngg0dyn-320x0x100-00f0w010c010r110f110r010t010.jpg\"\n\t\t\t\talt=\"Nice carbon.\"\n\t\t\t\ttitle=\"Nice carbon.\"\n\t\t\t\t\t\t\t\t\twidth=\"320\" \t\t\t\t\t\t\t\/>\n\t\t<\/a>\n\t\t\t<\/div>\n\t\t\n<p>As usual one step forward usually means a few more things to add to the TO DO list, and a couple hundred more dollars to spend, but we are making progress despite being 3 months past our original completion date.  Our new date of completion will be July 9-11th at the <a href=\"http:\/\/www.idahorally.com\/\" target=\"_blank\">Idaho Rally<\/a><\/p>\n<p>Check out the rest of the <a href=\"https:\/\/demonrally.com\/blog\/?page_id=206\" target=\"_blank\">build gallery<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Got some more work done this weekend&#8230;Brendon was busy wiring away while Don and I worked on setting up the 034 Crank Trigger Setup, had to swap over the coolant hardline to the Golf\/Jetta style one instead of the rabbit one. I started installing Stack Dash sensors on the oil filter flange, but I guess [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"ngg_post_thumbnail":0,"footnotes":""},"categories":[5],"tags":[267],"_links":{"self":[{"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/488"}],"collection":[{"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=488"}],"version-history":[{"count":7,"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/488\/revisions"}],"predecessor-version":[{"id":495,"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/488\/revisions\/495"}],"wp:attachment":[{"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=488"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=488"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/demonrally.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=488"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}